IFPE 2005 - John Deere

More than 124,300 industry professionals from around the world attended the co-located IFPE 2005 and CONEXPO-CON/AGG 2005 trade expositions in Las Vegas, USA during the shows' five-day run March 15-19 at the Las Vegas Convention Center. The shows featured the latest equipment, product innovations and technological advances of the construction, construction materials and power transmission industries. In addition to breaking the all-time record attendance number and setting a new record for international attendance, IFPE 2005 was also the largest in the show’s history in terms of exhibit space.

 

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PowerTech Plus Engines

John Deere PowerTech Plus engines (4.5L, 6.8L, 9.0L, and 13.5L) have been designed to meet the needs of high-performance markets where the machines require more power, more torque, and higher performance overall.

To accomplish this while meeting Tier 3/Stage III A challenges, we applied a number of proven technologies to the new engines, including cooled exhaust gas recirculation (EGR), a variable geometry turbocharger (VGT), high-pressure common rail fuel systems, and more. As a result, PowerTech Plus engines are the models of Tier 3/Stage III A efficiency and performance.

Cooled EGR is a highly effective method of reducing peak combustion temperature, which reduces the amount of oxides of nitrogen (NOx) in the exhaust and as a result helps the engine comply with Tier 3/Stage III A regulations. During certain conditions of engine operation, the EGR valve opens and measured amounts of cooled exhaust gas are routed back into the intake manifold and mixed with the incoming fresh air. Since this process removes some oxygen from the air, the exhaust temps are lowered and the NOx levels reduced.

The variable geometry turbocharger tailors the amount of cooled exhaust gas that mixes with the fresh air, thanks to an electronic control unit that changes the pitch of the VGT vanes. The control unit adjusts the vanes to correspond with any changes in engine load.

To offset the increase in particulate matter caused by the reduction of NOx, John Deere has taken the following steps in our PowerTech Plus engines:

• Increased fuel injection pressure for more complete combustion
• Adopted improved valve guide seals and new piston ring design to reduce oil consumption
• Adopted VGT to control transient smoke
• Improved the shape of the combustion bowl to maximize air/fuel mixing and burn all available fuel.

All this technology has combined to help us achieve the following goals for the PowerTech Plus engines:

• Same or better power ratings for each level of displacement
• Same or better peak torque levels
• Same low-speed torque
• Same or better fuel economy
• Same or better transient response time
• Same or better cold weather starting

For high-performance markets, count on John Deere PowerTech Plus engines to deliver efficient power while meeting Tier 3/Stage III A emission regulations.

FULL TIER 2/STAGE II INDUSTRIAL DIESEL ENGINE RANGE 

Engine and Components 2004 Press Releases and Information    construction machinery  construction machinery construction machinery

construction machinery  construction machinery construction machinery

Waterloo, Iowa -- (March 29, 2004) John Deere offers a complete lineup of PowerTechTM engines ranging from 36 to 448 kW (49 to 600 hp), with liter displacements from 2.4L to 12.5L for use in a variety of off-highway applications. PowerTech engines are distributed to OEMs for use in construction, agriculture, forestry machines, air compressors, electrical generator sets, irrigation pumps, and more.

John Deere’s Tier 2/Stage II engines meet emissions regulations with a variety of technologies for the engine cooling, control, and fuel systems.

construction machinery  construction machinery construction machinery

2.4L and 3.0L Engines   construction machinery    off-highway equipment 
John Deere Power Systems introduced the new PowerTech 2.4L and 3.0L engines as a more cost-effective solution to power various equipment requiring 36 to 74 kW (49 to 99 hp). With these new engines, John Deere achieves their objective of making significant improvements in noise, vibration, packaging, and cost, while ensuring that the 2.4L and 3.0L engines are Tier 2/Stage II compliant with an eye toward Tier 3/Stage III A.

construction machinery  construction machinery construction machinery

2.9L Engine   construction machinery    off-highway equipment   
The PowerTech 2.9L engine, which covers the 36 to 53 kW (48 to 71 hp) range, provides reliable power. The 2.9L engine features a dynamically balanced crankshaft, forged-steel connecting rods and replaceable wet-type cylinder liners in a compact, in-line 3-cylinder configuration.

construction machinery  construction machinery construction machinery

4.5L and 6.8L Engines (2-valve)   construction machinery    off-highway equipment 
The 2-valve 4.5L and 6.8L engines are equipped with electronic fuel systems, providing an array of standard performance benefits: higher injection pressures, variable timing control, precise control of fuel injection, improved cold weather starting, engine isochronous or droop governor selection, and key start/stop. The 2-valve, electronic 4.5L engine models provide power ranging from 82 to 104 kW (110 to 140 hp), while the 2-valve, electronic 6.8L engine models provide a power range of 101 to 186 kW (135 to 250 hp).

In addition to the electronic model, the 4.5L, 2-valve is available with a mechanical rotary fuel injection system. Both turbocharged and naturally aspirated versions are offered. The mechanical 4.5L models range in power from 55 to 74 kW (74 to 99 hp).

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4.5L and 6.8L (4-valve)  construction machinery    off-highway equipment
Engineered with 4 valves per cylinder, the 16-valve 4.5L and 24-valve 6.8L engines offer enhanced airflow, improved efficiency, and increased power and torque. With an increase of up to 25 hp, these engines allow OEMs and end-users to avoid buying engines in a larger displacement class, saving them significant costs. Higher peak torque delivers power in the tough spots, while the increase in low speed torque allows for improved load starting.
 

The 4-valve 4.5L and 6.8L engines are both air-to-air cooled. Standard power ratings for the 4.5L are 119 kW (160 hp) and 129 kW (173 hp); for the 6.8L, power ratings are186 kW (250 hp) and 205 kW (275 hp).

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8.1L Engine  construction machinery    off-highway equipment
The John Deere PowerTech 8.1L engine features a high-pressure common rail fuel system that provides higher injection pressures, variable timing control, and more precise control of fuel injection. It is also available with an optional rear PTO. The 8.1L models provide a range of 149 to 261 kW (200 to 350 hp).

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12.5L Engine  construction machinery    off-highway equipment
The 12.5L incorporates the latest in engine technology, including a 4-valve cylinder head, overhead cam and electronic unit injectors. The electronic unit injector on the 12.5L engines allows for higher injection pressures to help meet emission regulations, while the new turbocharger improves airflow and engine performance. The 12.5L models provide a power range from 224 to 448 kW (300 to 600 hp).

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Funk Manufacturing construction machinery    off-highway equipment
Funk Manufacturing, a subsidiary of John Deere Power Systems, provides power-transmission products, axles, pump drives and planetary gear drives for off-highway, industrial, construction, marine, mining, petroleum, and agricultural equipment manufacturers.

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Maxim Gots P.Eng.

E-mail: constructionmachinery@eco-engine.ca